Side Impact Test and Analyses of a DOT-117 Tank Car
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2019-05-01
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Edition:Technical report; Sep 28, 2016
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NTL Classification:NTL-RAIL TRANSPORTATION-Rail Safety;NTL-SAFETY AND SECURITY-Rail Safety;NTL-SAFETY AND SECURITY-Vehicle Design;
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Abstract:The Federal Railroad Administration (FRA) conducted a side impact test on a U.S. Department of Transportation (DOT)-117J100W (DOT-117) tank car at the Transportation Technology Center (TTC) to evaluate the performance of the tank car under dynamic impact conditions and to provide data for the verification and refinement of a computational model. The tank car was filled with water to approximately 95 percent of its volume and sealed, but not pressurized. The tank car was impacted at 13.9 mph by a 297,125-pound ram car with 12-inch by 12-inch ram head fitted to the ram car. The ram car impacted the tank center; it deformed and cracked the external jacket, but did not puncture the tank’s shell. The Volpe National Transportation Systems Center (Volpe Center) performed pre-test finite element (FE) modeling to estimate the overall response of the tank to the impact. This pre-test models gave results in good agreement with the test results. The post-test FE models were updated to include the actual material behavior and to better represent the test setup. The post-test FE results were in even better agreement with the test results than the pre-test estimates. The modeling and testing performed in this program demonstrated the ability of the fluid response of an impacted tank car to dominate the general force-displacement response, underscoring the importance of modeling the fluid-structure interactions with appropriate techniques. The test data is intended to be used to better understand the shell impact performance of the new specification DOT-117 tank car. The validated FE model can be used to examine additional impact scenarios beyond the tested scenario.
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