Durable superpave mixes in Kansas.
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Durable superpave mixes in Kansas.

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  • Abstract:
    Approximately 89% of 11,000 miles of Kansas roads are surfaced with asphalt. Hundreds of thousands of tons

    of reclaimed asphalt pavement (RAP) are produced annually in the United States, including in Kansas. This bulk

    volume of RAP must be economically managed in order to achieve environmental friendliness. Recycling of RAP

    conserves natural resources and reduces landfill usage. However, many agencies have reported that increased RAP

    content produces drier hot-mix asphalt (HMA) mixtures than virgin mixtures that are susceptible to premature

    cracking.

    In this research, laboratory-produced Superpave HMA mixtures containing increased percentages (20, 30, and

    40%) of RAP materials from three RAP sources (Shilling Construction Co., Konza Construction Co., and the Kansas

    Department of Transportation project, US-73) were studied for cracking performance. Mix designs were produced

    using Superpave design criteria for 12.5-mm nominal maximum aggregate size mixture. The static and repetitive

    Semicircular Bending (SCB) test, the Texas Overlay Tester test, the dynamic modulus test, and Simplified Viscoelastic

    Continuum Damage (S-VECD) tests were performed on laboratory-prepared samples. In general, cracking

    performance decreased with increased RAP content. The RAP from the US-73 project performed most consistently

    compared to other two sources of RAP. Test results were analyzed using two-way Analysis of Variance (ANOVA),

    proving that mixtures containing 4.5% to 4.9% binder performed the best against cracking. The RAP source was found

    to have more effect on cracking propensity than RAP content. Mixtures with RAP content up to 40% performed

    satisfactorily. Tukey’s pairwise comparison method was used to compare results from all tests; S-VECD was

    determined to be the most appropriate test to evaluate cracking propensity of HMA mixtures.

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