Field evaluation of roller integrated intelligent compaction monitoring
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2016-05-01
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Abstract:DOTD conducted a demonstration
project to evaluate intelligent compaction (IC). The
project developed specifications, which allo
wed and incorporated
the IC rollers on the
project. The specification went through th
e competitive bidding process and produced a
wide range of cost numbers. The item for the
soil roller had a range of
bids from $15,000 to
$95,000. The item for the asphalt roller ha
d a range in bids from $7,000 to $100,000. The
range may be attributed to the lack of knowle
dge and familiarity within Louisiana regarding
the intelligent compaction technology. This proj
ect sought to increase the knowledge base of
IC in Louisiana.
DOTD/LTRC hosted a showcase on the pilot pr
oject, which provided
presentations from
researchers, FHWA, and manufacturers. Th
e showcase highlighted the US 90 Frontage
Roads project, which collected both soil and as
phalt data with two different rollers. The
project was well attende
d and well received.
Manufacturer equipment and software training/su
pport are critical to th
e success of an IC
project, which includes good co
mmunication throughout. In this
case, the contractor had
relationships with each roller ma
nufacturer, and LTRC was able to
interact with roller and
manufacturer. Initial setup of
roller and GPS connections was a challenge with both project
rollers, as LTRC local roller representatives a
nd the contractor were
generally learning about
the details of the technology for the first time.
National roller represen
tatives were helpful,
but could not be on site at all times. The cont
ractor’s survey staff became proficient in the
two systems; and needed GPS knowledge; capable
, accurate, and reliable GPS equipment; as
well as the ability to connect properly and effect
ively with the rollers’
on-board software.
The contractor can realize some
advantages through the utilizati
on of the rollers. Operators
can adjust patterns and time based on real-time
reactions/display, and the roller display can
show and track coverage, passes, and comp
action effort (measurement values) hopefully
speeding production and assis
ting with quality control. Weak
areas can be visually identified
on the roller’s real-time screen through installed software for rework.
Through the use of the IC technology, by the co
ntractor, the Departme
nt can also realize
some advantages. The rollers continuous covera
ge records (vs. point
tests at roughly 1000-ft.
spacing) can speed construction
with contractor’s use (appr
opriate passes/energy). The
technology promotes consistent and uniform paveme
nt layers, which can be visually verified
by the roller real-time screen.
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