Field evaluation of roller integrated intelligent compaction monitoring
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Field evaluation of roller integrated intelligent compaction monitoring

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  • Abstract:
    DOTD conducted a demonstration

    project to evaluate intelligent compaction (IC). The

    project developed specifications, which allo

    wed and incorporated

    the IC rollers on the

    project. The specification went through th

    e competitive bidding process and produced a

    wide range of cost numbers. The item for the

    soil roller had a range of

    bids from $15,000 to

    $95,000. The item for the asphalt roller ha

    d a range in bids from $7,000 to $100,000. The

    range may be attributed to the lack of knowle

    dge and familiarity within Louisiana regarding

    the intelligent compaction technology. This proj

    ect sought to increase the knowledge base of

    IC in Louisiana.

    DOTD/LTRC hosted a showcase on the pilot pr

    oject, which provided

    presentations from

    researchers, FHWA, and manufacturers. Th

    e showcase highlighted the US 90 Frontage

    Roads project, which collected both soil and as

    phalt data with two different rollers. The

    project was well attende

    d and well received.

    Manufacturer equipment and software training/su

    pport are critical to th

    e success of an IC

    project, which includes good co

    mmunication throughout. In this

    case, the contractor had

    relationships with each roller ma

    nufacturer, and LTRC was able to

    interact with roller and

    manufacturer. Initial setup of

    roller and GPS connections was a challenge with both project

    rollers, as LTRC local roller representatives a

    nd the contractor were

    generally learning about

    the details of the technology for the first time.

    National roller represen

    tatives were helpful,

    but could not be on site at all times. The cont

    ractor’s survey staff became proficient in the

    two systems; and needed GPS knowledge; capable

    , accurate, and reliable GPS equipment; as

    well as the ability to connect properly and effect

    ively with the rollers’

    on-board software.

    The contractor can realize some

    advantages through the utilizati

    on of the rollers. Operators

    can adjust patterns and time based on real-time

    reactions/display, and the roller display can

    show and track coverage, passes, and comp

    action effort (measurement values) hopefully

    speeding production and assis

    ting with quality control. Weak

    areas can be visually identified

    on the roller’s real-time screen through installed software for rework.

    Through the use of the IC technology, by the co

    ntractor, the Departme

    nt can also realize

    some advantages. The rollers continuous covera

    ge records (vs. point

    tests at roughly 1000-ft.

    spacing) can speed construction

    with contractor’s use (appr

    opriate passes/energy). The

    technology promotes consistent and uniform paveme

    nt layers, which can be visually verified

    by the roller real-time screen.

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