Field evaluation of roller integrated intelligent compaction monitoring
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Field evaluation of roller integrated intelligent compaction monitoring

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    • Abstract:
      DOTD conducted a demonstration

      project to evaluate intelligent compaction (IC). The

      project developed specifications, which allo

      wed and incorporated

      the IC rollers on the

      project. The specification went through th

      e competitive bidding process and produced a

      wide range of cost numbers. The item for the

      soil roller had a range of

      bids from $15,000 to

      $95,000. The item for the asphalt roller ha

      d a range in bids from $7,000 to $100,000. The

      range may be attributed to the lack of knowle

      dge and familiarity within Louisiana regarding

      the intelligent compaction technology. This proj

      ect sought to increase the knowledge base of

      IC in Louisiana.

      DOTD/LTRC hosted a showcase on the pilot pr

      oject, which provided

      presentations from

      researchers, FHWA, and manufacturers. Th

      e showcase highlighted the US 90 Frontage

      Roads project, which collected both soil and as

      phalt data with two different rollers. The

      project was well attende

      d and well received.

      Manufacturer equipment and software training/su

      pport are critical to th

      e success of an IC

      project, which includes good co

      mmunication throughout. In this

      case, the contractor had

      relationships with each roller ma

      nufacturer, and LTRC was able to

      interact with roller and

      manufacturer. Initial setup of

      roller and GPS connections was a challenge with both project

      rollers, as LTRC local roller representatives a

      nd the contractor were

      generally learning about

      the details of the technology for the first time.

      National roller represen

      tatives were helpful,

      but could not be on site at all times. The cont

      ractor’s survey staff became proficient in the

      two systems; and needed GPS knowledge; capable

      , accurate, and reliable GPS equipment; as

      well as the ability to connect properly and effect

      ively with the rollers’

      on-board software.

      The contractor can realize some

      advantages through the utilizati

      on of the rollers. Operators

      can adjust patterns and time based on real-time

      reactions/display, and the roller display can

      show and track coverage, passes, and comp

      action effort (measurement values) hopefully

      speeding production and assis

      ting with quality control. Weak

      areas can be visually identified

      on the roller’s real-time screen through installed software for rework.

      Through the use of the IC technology, by the co

      ntractor, the Departme

      nt can also realize

      some advantages. The rollers continuous covera

      ge records (vs. point

      tests at roughly 1000-ft.

      spacing) can speed construction

      with contractor’s use (appr

      opriate passes/energy). The

      technology promotes consistent and uniform paveme

      nt layers, which can be visually verified

      by the roller real-time screen.

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