Development of cost-effective VARTM technology for repair and hardening design method and specifications for ALDOT contractor : phase 3.
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2013-04-01
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Abstract:Resin infusion, a method of fabricating fiber reinforced polymer (FRP), has been shown to produce a stronger FRP of
more consistent quality than other methods. It is a preferred method of fabrication in industries like automotive,
aerospace, and boat building. In infrastructure, however, FRP is commonly applied by the hand layup method. Hand
layup produces FRP of questionable quality. Vacuum Assisted Resin Transfer Molding (VARTM), a form of resin
infusion, can be used to apply externally bonded FRP to infrastructure to increase structural capacity. Based on
experience and knowledge in other industries, VARTM is expected to produce a better FRP than that currently used
in infrastructure. This report aims to facilitate the transfer of a proven technology for the benefit of this industry.
This report highlights VARTM’s benefits compared to hand layup for infrastructure applications. Shear and flexural
strength and strain are tested and compared to verify the assumption that VARTM can produce a better FRP. FRP
durability is one of the main areas where further research is needed for externally bonded FRP. This report does a
thorough analysis of the performance of both VARTM and hand layup FRP durability. Temperature and humidity
have been identified as the principal drivers of environmental degradation. Accelerated conditioning protocols
(ACP) for both temperature extremes are applied.
Having analyzed VARTM FRP strength and durability, this research will also test a modification to improve the
VARTM application process on concrete structures. Grooves sawed into concrete are believed to be able to
accelerate the VARTM application time without diminishing the capacity of the final product. Both of these
assumptions are tested and verified. Having proven VARTM performance and having found a way to improve the
original application process, it is hoped that this research has facilitated the implementation of VARTM FRP.
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