Self-consolidating concrete repairs on Interstate 25 bridge abutments north of Mead.
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2013-07-01
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NTL Classification:NTL-HIGHWAY/ROAD TRANSPORTATION-Bridges and Structures ; NTL-HIGHWAY/ROAD TRANSPORTATION-Construction and Maintenance
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Abstract:In August of 2011 CDOT performed maintenance on Interstate 25 bridges D-17-DA and DB on I-25 north of Mead, CO. ; The maintenance was performed using self-consolidating concrete (SCC), and the methods were based on a study performed ; by the Colorado School of Mines under contract number 09 HTD 00027, and published in a CDOT 2007 report titled “Study ; on the Use of Self-Consolidating Concrete for the Repair of the Mead Bridges on I-25.” ; The concrete abutments at the Mead Bridges on I-25 deteriorated in recent years due to unexpected freeway embankment ; movements. In many places the concrete had spalled off and exposed the steel reinforcement. The north abutments were ; especially affected by the embankment progressive movement towards the bridge. This movement forced the abutment ; against the steel girders, and progressed to the point where the abutment cover was crushed and the girders came in direct ; contact with the abutment reinforcement. It also resulted in buckling of the concrete deck, which was lifted off of the ; girders, resulting in a gap between the deck and the girders. ; To mitigate the problems described above, CDOT decided to “lock” the girders to the abutments with the use of SCC. The ; intent to use SCC was based on the need to have a flowable, yet stable concrete that could encapsulate the ends of the steel ; girders and the space in between them, without leaving voids at the interface of the new concrete and the existing deck slab, ; and without the need to vibrate the new concrete during placement. To achieve these goals, a high flowability concrete was ; designed with the intent of placing it through a number of holes at the deck within the encased area. ; One year after completion of the repair, inspections of the abutments were made in order to verify the performance of the ; repair after a full cycle of seasonal temperature changes. The inspection found that the concrete placed around the girders is ; performing as intended. No significant cracking or other indications of concrete failure were seen.
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