Determination of minimum height and lateral design load for MASH test level 4 bridge rails.
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2011-12-01
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Edition:Test report; Aug. 2009¿Aug. 2010.
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Abstract:The Manual for Assessing Safety Hardware (MASH) prescribes higher design vehicle impact speed and mass for test level 4 barriers compared to its predecessor National Cooperative Highway Research Program (NCHRP) Report 350. This has resulted in a 56 percent increase in impact severity for test level 4. The current American Association of State Highway Transportation Officials (AASHTO) Load and Resistance Factor Design (LRFD) Bridge Specifications require test level 4 bridge rails to have a minimum rail height of 32 inches and to be designed for a 54-kip lateral load. These requirements were based on NCHRP Report 350 impact conditions and need to be revised for the higher impact severity under MASH. A recent MASH test 4-21 with a 32-inch tall New Jersey profile rigid concrete barrier, which performed acceptably under NCHRP Report 350 TL-4, resulted in the vehicle rolling over the barrier.
This research had the objectives of determining the minimum rail height and lateral design impact load for MASH test level 4 bridge rails. Using parametric finite element analysis and subsequent crash testing, the researchers determined the minimum recommended rail height for MASH TL-4 impact conditions to be 36 inches. Lateral design impact load for MASH TL-4 test conditions was determined to be 80 kips.
A 36-inch tall Single Slope Traffic Rail (SSTR) that meets these rail height and lateral load capacity requirements was crash tested. The 36-inch tall SSTR successfully contained and redirected the impacting vehicle. Details of the simulation analysis, barrier design, full-scale crash testing, and crash test results are presented in this report.
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