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Quality control and quality assurance of hot mix asphalt construction in Delaware.

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  • Abstract:
    Since the mid 60’s the Federal Highway Administration began to encourage

    Departments of Transportation and Contractors toward the use of quality control and

    quality assurance (QA/QC) specifications, which are statistically based.

    For example, a QA specification has become an important component in

    organization commitment to overall quality management. This consists of several

    activities including: process control, acceptance, and sometimes independent assurance of

    product (Buttlar and Harrell, 1998). These specifications must be designed to reward

    good quality, and penalize poor quality.

    The QA specification, also called as the QA/QC specification, is a combination of

    end-result specifications and materials and methods specifications. The highway agency

    is responsible for the acceptance of the product that is produced by the contractor

    following or implementing quality control in order to produce a product that meets the

    specifications provided by the highway agency.

    QA specifications typically are statistically based specifications that use methods

    such as random sampling in which the properties of the desired products or constructions

    are described by appropriate statistical parameters, and lot by lot testing. These methods

    would help the contractor know whether or not the operations are producing the

    acceptable product.

    Specifications for the construction of asphalt pavements can be classified into

    propriety specifications, method – related specifications (MRS), end – result

    specifications (ERS), performance – related specifications (PRS) or combination of these

    specifications.

    • Propriety Specification

    This type of specification refers to some specific product or its equivalent in its

    clauses; therefore, it limits the competition and often results in a cost increase. Since the

    buyer has to accept the product as a “black box”, the buyer’s risk is much higher than in

    the other three types of specifications

    • Method Specification

    This type of specification outlines a specific material selection and construction

    operation process to be followed by the contractor in providing a product. Since there is

    no explicit product specified, this type of specification allows competition among various

    suppliers and contractors; but, because the buyer sets the requirements for materials and

    methods, the owner has to bear the responsibility of the performance.

    • End-Result Specification

    The final characteristics of the product are stipulated in the end-result specification

    and the contractor is given considerable freedom in achieving those characteristics. It

    may specify a limit or range for any given material and/or construction characteristic. The

    risk for the contractor or agency depends on how the acceptance limits and processes are

    specified.

    • Performance Related Specification (PRS)

    This type of specification holds the contractor responsible for the finished product’s

    performance; thus, the contractor assumes considerable risk for the performance of the

    finished product. This type of specification is often used in conjunction with some type of

    warranty. The challenge here is to use “true” performance indicators, which may not be

    available for all materials and processes.

    Statistical acceptance specifications tend to provide a more defensible approach to

    specifying HMA construction than the previously used methods of specification (Muench

    and Mahoney, 2001).

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