Evaluating the impacts of reducing the number of hot mix asphalt plant testing acceptance criteria on mix variability.
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Evaluating the impacts of reducing the number of hot mix asphalt plant testing acceptance criteria on mix variability.

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    • Abstract:
      The acceptance testing of Hot Mix Asphalt (HMA) conducted at the HMA production facility is an

      important portion of the overall acceptance process used by the Connecticut Department of

      Transportation (ConnDOT) for paving projects. In 2004, ConnDOT made the decision to implement a

      Quality Assurance (QA) approach to improve the quality of the construction of transportation

      facilities in the state. Until the 2009 paving season, ConnDOT had over 26 different Quality

      Assurance/Quality Control (QA/QC) criteria that HMA producers must meet (within limits) or face

      penalties, rejection of material or plant shutdown. In 2009, ConnDOT reduced the number of quality

      assurance metrics from 26 to 8 for the 2009 construction season. These eight metrics are: Va

      (Voids); VMA (Voids Mineral Agg); Gmm (Max Theoretical Gravity); Pb (Binder); and, four gradation

      control points (each mix has four control points that define the mix). The objective of this study was

      to statistically analyze HMA quality assurance data collected by ConnDOT from the 2007, 2008, 2009

      and 2010 construction seasons to determine what impact the change in specifications had on the

      variability and overall quality of the mixes being produced. The results of this study indicate there

      is no overall statistically significant decrease in variability due to the 2009 specification changes.

      However, there is also no significant increase in variability due to the reduced testing. According to

      ConnDOT, these changes in specifications have eliminated costly plant shutdowns, a monetary

      savings to producers that will hopefully be passed down to ConnDOT in reduced pavement costs.

      Furthermore, the elimination of plant shutdowns will save ConnDOT and the traveling public costly

      project delays due to material not passing stringent quality assurance metrics, while not impacting

      the quality of pavement being placed.

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