Evaluating the impacts of reducing the number of hot mix asphalt plant testing acceptance criteria on mix variability.
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2012-11-01
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Abstract:The acceptance testing of Hot Mix Asphalt (HMA) conducted at the HMA production facility is an ; important portion of the overall acceptance process used by the Connecticut Department of ; Transportation (ConnDOT) for paving projects. In 2004, ConnDOT made the decision to implement a ; Quality Assurance (QA) approach to improve the quality of the construction of transportation ; facilities in the state. Until the 2009 paving season, ConnDOT had over 26 different Quality ; Assurance/Quality Control (QA/QC) criteria that HMA producers must meet (within limits) or face ; penalties, rejection of material or plant shutdown. In 2009, ConnDOT reduced the number of quality ; assurance metrics from 26 to 8 for the 2009 construction season. These eight metrics are: Va ; (Voids); VMA (Voids Mineral Agg); Gmm (Max Theoretical Gravity); Pb (Binder); and, four gradation ; control points (each mix has four control points that define the mix). The objective of this study was ; to statistically analyze HMA quality assurance data collected by ConnDOT from the 2007, 2008, 2009 ; and 2010 construction seasons to determine what impact the change in specifications had on the ; variability and overall quality of the mixes being produced. The results of this study indicate there ; is no overall statistically significant decrease in variability due to the 2009 specification changes. ; However, there is also no significant increase in variability due to the reduced testing. According to ; ConnDOT, these changes in specifications have eliminated costly plant shutdowns, a monetary ; savings to producers that will hopefully be passed down to ConnDOT in reduced pavement costs. ; Furthermore, the elimination of plant shutdowns will save ConnDOT and the traveling public costly ; project delays due to material not passing stringent quality assurance metrics, while not impacting ; the quality of pavement being placed.
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