Field investigation of the corrosion protection performance of bridge decks and piles constructed with epoxy-coated reinforcing steel in Virginia.
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1997-10-01
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Edition:Final: 1/93-6/97
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Abstract:The corrosion protection performance of epoxy-coated reinforcing steel (ECR) was assessed in three bridge decks and the piles
in three marine structures in Virginia in 1996. The decks were 17 years old, two of the marine structures were 8 years old, and the
other marine structure was 7 years old at the time of the investigation. The deck investigations included visually surveying surface
cracks in the right traffic lane and drilling 12 cores randomly located in the lowest 12th percentile cover depth. The pile
investigations included removing 1 core at an elevation between high and low tides from each of 30 piles. The evaluation of the
concrete in each core included visually inspecting and measuring moisture content, absorption, percent saturation, carbonation
depth, and effective chloride diffusion constant. The evaluation of the ECR from each core included visually inspecting and
measuring physical damage, coating thickness, adhesion loss and corrosion at damaged sites, and undercoating corrosion at
adhesion test sites. The chloride content of the concrete and the carbonation of the ECR trace were also determined for each core.
In the majority of bars examined, the epoxy coating has debonded or is debonding from the reinforcing bar. This occurs without
the presence of chloride, and its rate is related to concrete moisture conditions, temperature, coating defects, and other bar and
coating properties. Based on the results of this field study, epoxy coatings can be expected to debond from reinforcing steel in
Virginia's marine environments in about 6 years and from bridge decks in about 15 years.
The authors recommend that additional bridge decks be evaluated to confirm these results.
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