Open-Graded Friction Courses Suitable for Suburban Environments
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2024-03-01
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Edition:Final Report: May 2021 – April 2024
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Abstract:The Florida Department of Transportation (FDOT) uses a 12.5-mm nominal maximum aggregate size (NMAS) open-graded friction course (OGFC) called FC-5 on multi-lane roads to enhance safety. However, FC-5 is susceptible to premature raveling on high-speed suburban roads due to increased lateral turning, braking and accelerating stresses. To address this issue, the project explored using a finer 9.5-mm NMAS OGFC gradation, a high polymer (HP) modified binder, an alternative friction course (AFC), and a 12.5-mm NMAS stone matrix asphalt (SMA) to improve durability with minimal impact on permeability for its potential use in suburban environments. A literature review was first conducted to review the application of OGFC in the United States and design factors that influence OGFC performance. Subsequently, the study compared 9.5-mm NMAS OGFC, 12.5-mm AFC, and 12.5-mm SMA mixtures with current FC-5 mixtures using two asphalt binder types through comprehensive laboratory testing. Results indicated that the 9.5-mm gradation and HP binder independently impacted OGFC performance in a positive manner and enhanced durability and friction without compromising permeability or rutting resistance. The AFC mixtures demonstrated better durability than FC-5 and 9.5-mm OGFC mixtures while maintaining reasonable drainability and permeability. Therefore, it is recommended that FDOT consider using a 9.5-mm OGFC mixture, AFC mixture, and/or HP binder in suburban areas to improve pavement durability while maintaining safety characteristics. The increased cost of utilizing 9.5-mm OGFC and AFC mixtures is approximately $2 per ton. The study provides mix design procedures and performance requirements for these mixtures. These recommendations aim to facilitate the implementation of 9.5-mm OGFC and AFC mixtures, maintaining construction practices consistent with FC-5 mixtures.
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