Bridge Deck Overlays Using Ultra-High Performance Concrete [Supporting Dataset]
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2018-12-01
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Abstract:This study investigated the use of a locally produced ultra-high performance concrete (UHPC) as an alternative to typical overlay materials. Several bond strength tests including slant-shear, splitting tension, and direct tension tests were performed to assess the bond strength between UHPC and normal strength concrete (NSC) substrate with varying surface textures. Tests were also conducted to assess the early-age and longer-term shrinkage behavior and coefficient of thermal expansion of the UHPC as well as rapid chloride permeability testing. Good bond between UHPC and NSC substrate was observed even with inadequate surface texture. Combined shrinkage and thermal effects were investigated for NSC slabs overlaid with the non-proprietary UHPC by analyzing five slab-overlay sections. Each slab-overlay had a single parameter varied to isolate the effects of thickness of the NSC substrate, substrate reinforcement ratio, and exposure conditions. Increased steel reinforcement and thickness of the NSC substrate were observed to reduce the effect of UHPC overlay shrinkage. The final major experiment was to overlay a full-scale channel girder to assess the response of a high-performance concrete, pre-stressed bridge girder with a 1-in. (25-mm) UHPC overlay to flexural loading. The girder was subjected to 1000 load-unload cycles to specified service load conditions. Cyclic loading was applied both before and after application of the UHPC overlay to provide a comparison of global behavior and performance of the girder and overlay. Finally, the girder with overlay was loaded to failure to investigate post-cracking and ultimate behavior of the composite member. Little to no visible distress was observed in the overlay until loads were applied that were significantly greater than expected under normal service conditions. The results indicated that the non-proprietary UHPC has the potential to serve as an overlay material as long as proper measures are used to prepare the substrate surface and ensure a high quality bond with the existing deck. The total size of the described zip file is 352 MB. Files with the .xlsx extension are Microsoft Excel spreadsheet files. Docx files are document files created in Microsoft Word. These files can be opened using Microsoft Word or with an open source text viewer such as Apache OpenOffice.
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Content Notes:National Transportation Library (NTL) Curation Note: As this dataset is preserved in a repository outside U.S. DOT control, as allowed by the U.S. DOT's Public Access Plan (https://doi.org/10.21949/1503647) Section 7.4.2 Data, the NTL staff has performed NO additional curation actions on this dataset. The current level of dataset documentation is the responsibility of the dataset creator. NTL staff last accessed this dataset at its repository URL on 2022-11-11. If, in the future, you have trouble accessing this dataset at the host repository, please email NTLDataCurator@dot.gov describing your problem. NTL staff will do its best to assist you at that time.
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