Development of improved overlay thickness design alternatives for local roads.
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2015-07-01
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Abstract:In this research study, 20 pavement sections were selected from six counties in Illinois, with varying
structural and traffic characteristics. Falling weight deflectometer (FWD) tests were conducted on these
road segments to determine and monitor the structural conditions of both the existing and HMA overlaid
pavement sections. Then the corresponding required overlay thicknesses were determined using three
different methods—the AASHTO 1993 nondestructive testing (NDT) method, the IDOT modified layer
coefficients method, and the Asphalt Institute deflection approach—that are currently used by local
agencies including municipalities, counties and townships. Inadequacies of the currently available
methods to properly account for the pavement structural conditions were highlighted. Accordingly, a new
mechanistic-empirical (M-E) overlay design method was developed to adequately assess the structural
conditions of existing pavements and subsequently recommend required thickness values from FWD-based critical pavement responses computed and compared with threshold values for the pre-established fatigue and/or rutting damage algorithms. The M-E overlay design method successfully
identified structural deficiencies in the original pavement configurations through FWD NDT and
subsequently resulted in reliable and cost-effective overlay solutions, as compared with the IDOT
modified layer coefficients method.
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