Designing, producing, and constructing fine-graded hot mix asphalt on Illinois roadways.
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2015-04-01
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Abstract:Fine-graded (F-G) asphalt concrete mixtures are composed of an aggregate structure in which the fine fraction controls the
load-carrying capacity of the mix. Other states have reported benefits in using F-G mixtures, including improved compaction,
lower segregation, and lower permeability—resulting in longer life. Rutting concerns have been mitigated through the use of
manufactured sand. This study investigates the feasibility of using F-G mixtures for IL 19.0 mm (3/4 in) asphalt binder courses
in Illinois. A careful laboratory investigation, including mix designs guided by the Bailey Method, was conducted, then followed
by extensive laboratory performance testing. Performance tests indicated that the F-G mixtures had equivalent or superior rut
and crack resistance to a reference coarse-graded (C-G) control mixture. Limited field trials demonstrated the F-G mixtures
were easier to compact, led to higher pay factors, and had significantly lower permeability than traditional C-G mixtures, while
being similar in cost. Whether designing a coarse- or fine-graded mixture, optimum asphalt content will be the same when
using the same materials and targeting the same VMA and voids level, provided asphalt absorption remains constant. Limited
full-scale accelerated pavement tests also demonstrated similarity in rutting resistance between the C-G and F-G mixtures
investigated. Recommendations for implementation of F-G mixtures are provided, along with a revised draft specification for
19.0 mm mixtures. The revised specification provides upward adjustments to the lower side of the gradation band at the
primary control sieve to lessen the likelihood of designing segregation-prone binder mixtures and raises the upper band to
permit F-G mixtures to be designed. These principles apply to surface course mixtures as well.
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