Experimental investigation of the effect of surface markings on the mechanical integrity of weathering bridge steels.
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Experimental investigation of the effect of surface markings on the mechanical integrity of weathering bridge steels.

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    • Abstract:
      High-strength low-alloy (HSLA) weathering steels are the conventional material used for non-redundant fracture-critical members in bridge construction. Guidelines have been put in place by state

      Departments of Transportation (DOTs) to prevent material suppliers from making scribe marks that

      will remain on the surface of fracture-critical members when in service, due to the possibility of

      degrading mechanical properties. Currently, any automated scribing marks allowed, namely

      mechanical milling, are either cut off of the member or subsequently welded over, thereby effectively

      removing them prior to service. All other markings are either manually die-stamped or spray-painted

      on. The lack of an automated capability to place markings on weathering steels slows production, and

      markings are often accidentally removed during sand blasting or shipping, which causes additional

      problems for the manufacturer and recipient. There is a need to establish safe, automated methods of

      scribing fracture-critical members such that markings will remain throughout the production process,

      but will not compromise the integrity over the lifetime of the part. Three automated techniques were of

      interest in this study as they are often already in the manufacturing process. These include mechanical

      milling, plasma scribing, and laser scribing. In this study, a microstructural evaluation of 50W

      weathering steel was conducted to understand and characterize the effect of the three markings on

      microstructural evolution and mechanical properties. Plasma scribing resulted in the most noticeable

      surface marking. S-N curves generated through fatigue testing showed no measurable difference in

      fatigue life between marked and unmarked material.

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