Experimental investigation of the effect of surface markings on the mechanical integrity of weathering bridge steels.
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2014-11-01
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Abstract:High-strength low-alloy (HSLA) weathering steels are the conventional material used for non-redundant fracture-critical members in bridge construction. Guidelines have been put in place by state
Departments of Transportation (DOTs) to prevent material suppliers from making scribe marks that
will remain on the surface of fracture-critical members when in service, due to the possibility of
degrading mechanical properties. Currently, any automated scribing marks allowed, namely
mechanical milling, are either cut off of the member or subsequently welded over, thereby effectively
removing them prior to service. All other markings are either manually die-stamped or spray-painted
on. The lack of an automated capability to place markings on weathering steels slows production, and
markings are often accidentally removed during sand blasting or shipping, which causes additional
problems for the manufacturer and recipient. There is a need to establish safe, automated methods of
scribing fracture-critical members such that markings will remain throughout the production process,
but will not compromise the integrity over the lifetime of the part. Three automated techniques were of
interest in this study as they are often already in the manufacturing process. These include mechanical
milling, plasma scribing, and laser scribing. In this study, a microstructural evaluation of 50W
weathering steel was conducted to understand and characterize the effect of the three markings on
microstructural evolution and mechanical properties. Plasma scribing resulted in the most noticeable
surface marking. S-N curves generated through fatigue testing showed no measurable difference in
fatigue life between marked and unmarked material.
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