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Field evaluation of hybrid‐composite girder bridges in Missouri.

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    Three hybrid composite beam (HCB) bridges were recently constructed in Missouri, USA. HCB is an innovative idea ; that incorporates traditional construction materials (steel and concrete) with fiber reinforced polymer (FRP) composites ; in such a manner to optimize the performance of the beam constituents. The HCB consists of self-consolidating concrete ; (SCC) poured in classical arch shape and tied at the ends by conventional prestressing strands. The concrete and steel are ; tucked inside durable fiberglass shell and the voids are filled with polyiso foam. An integrated study was implemented ; on the three bridges to investigate the HCB in-service behavior. The study included quality control / quality assurance ; (QC/QA) testing program. As a part of this research study, an innovative infrared (IR) thermal imaging approach was ; developed to detect the voids in the concrete arch section during its casting. The approach is found to be an ideal ; solution for QC/QA of the concrete arch concrete placement. A series of load tests on the bridges together with ; meticulous theoretical and numerical analyses were executed. The first finite element analysis (FEA) for a HCB bridge ; superstructure was accomplished. The analysis was used to provide better understanding for the girder behavior and to ; emphasize the areas that need more examination. Based on the FEA results the existing flexural design methodology and ; assumptions were tested. The methodology was found unable to detect the maximum compressive stress in the concrete ; arch, and the strain compatibility assumption was found invalid. However, the experimental measurements along with ; the mathematical calculations indicate that the HCB owns abundant nominal bending and shear strength to withstand the ; expected loads during its lifetime. A modified methodology that is based on the same assumptions as the existing one ; was produced. The methodology was found to achieve significant enhancement in predicting the stresses under the ; service loads. The durability of the HCB was tested through subjecting the composite shell to different aging regimes. ; The testing results indicate that the HCB possesses excellent durability in relation to the expected weathering exposure ; in Missouri. Longer exposure regimes are under implementation to assure these results.
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    urn:sha-512:0989993942706e67b420504fc4cd7e626b3e8c9a33f7d4985b490427bf9b392730ac3c2d21a871a9e336595f808d23ab39eb005fb9172127bd66a6b38fc53c44
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