Design of ultra high performance concrete as an overlay in pavements and bridge decks.
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2014-08-01
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Abstract:The main objective of this research was to develop ultra-high performance concrete (UHPC) as a reliable, economic, low carbon foot ; print and durable concrete overlay material that can offer shorter traffic closures due to faster construction. The UHPC was optimized ; using supplementary cementitious materials (SCMs), proper combinations of aggregates, and adequate selection of fiber types and ; contents. Three types of SCMs, including silica fume, Class C and F fly ash, and ground granulated blast-furnace slag (GGBS) were ; used to optimize cement paste with high packing density. The optimized pastes were then used to produce UHPC materials with ; various contents of fine aggregates and fibers to prove the feasibility of using the UHPC for bonded overlay. The optimized materials ; were evaluated for workability, rheology, mechanical properties, and shrinkage, as well as their performance was compared to the ; reference UHPC. In addition, the robustness of the optimized UHPC mixtures to variations of the mixing and curing temperatures was ; also examined. Bond behavior and the effect of overlay thickness of the developed UHPC materials were also investigated in this ; study. ; The experimental study reported herein proved that the optimized UHPC mixtures can develop comparable performance to the ; commercially available UHPC proportioned with 100% silica sand and 25% silica fume replacement, which was used as the reference ; UHPC. Given the mix design of the reference UHPC, the UHPC mixtures developed in this study could be more environmental ; friendly and cost-effective overlay materials compared to the reference UHPC. It is important to note that the optimized UHPC ; materials can develop adequate mechanical properties without any accelerated curing or special treatment, which contributes to a ; reduction of overall construction cost of the overlay. The developed UHPC mixtures had equal to or lower drying shrinkage than the ; reference UHPC. ; The bond strength between the substrate concrete and the UHPC overlay was shown to be greater than that of the substrate concrete, ; and the use of the UHPC overlay led to significant increase in flexural strength and toughness over the monolithic beam cast with ; conventional concrete, regardless of the overlay thickness. These results indicate the feasibility of using the UHPC as a bonded ; overlay.
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