Design and performance of stay-in-place UHPC prefabricated panels for infrastructure construction.
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2014-08-01
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Abstract:This project aims at designing a stay-in-place formwork system for cast-in-place bridge applications using ultra-high performance ; concrete (UHPC) that can be used in the permanent formwork construction. Such panels can be used as permanent formwork system ; that can exhibit extended service life given the high impermeability and resistance of the cover-crete to cracking, increase the cost-effectiveness, and decrease of deleterious materials in concrete, including chloride ions. The stay-in-place formwork can be used for ; new construction as well as in the rehabilitation of concrete infrastructure, including bridges. It is anticipated that this design concept ; will lead to substantial savings and reduced energy costs associated with the production, handling, and whole life performance of the ; cast concrete elements. ; The key characteristics and benefits of the proposed product are: (1) the units will be more durable and much lighter than current ; products (less than 25 kg per unit), light enough that one person can carry a single unit. (2) faster construction due to simplicity of use. ; (3) reduction in the volume of transport. (4) the units will be “lego-like”, in that they can easily be linked together in modular forms. ; (5) smooth surface finish that reduces the need for further surface work (that is, additional finishing). (6) environmentally ; advantageous structures; reduced carbon emissions compared to conventional on-site casting methods. (7) versatility regarding ; application, usage is not restricted to bridge columns but other elements, such as conventional wall structures. ; The pre-fabricated panels were made of UHPC reinforced with fibers, such as micro steel fibers or micro polyvinyl alcohol (PVA) ; fibers, and glass fiber reinforced polymer (GFRP) grids or carbon fiber reinforced polymer (CFRP) grids which can provide bi-directional reinforcement.
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