Performance of thin bonded epoxy overlays on asphalt and concrete bridge deck surfaces.
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2014-06-01
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Abstract:This study is the evaluation of two thin bonded epoxy overlays: SafeLane (marketed by Cargill), and Flexogrid ; (developed by PolyCarb). SafeLane is advertised as an anti-skid/anti-icing overlay that stores deicing chemicals for ; release during winter events. Flexogrid is an anti-skid overlay. These two products were compared on the basis of ; physical properties, including mean texture depth, surface friction, bond strength, ability to stop chloride intrusion, ; and anti-icing properties, as well as traffic safety and cost. Both overlays worked as intended when they were initially ; applied on the bridge decks. Mean texture depth and friction testing have shown that they both provide a durable ; wearing surface with good traction. All the SafeLane bond tests exceeded 250 psi (1.72 MPa). Flexogrid had initial ; high bond strengths, but had varied failure modes. However, the delamination of the Flexogrid overlay was identified ; on the bridge deck even after this product was reapplied. Permeability and chloride testing of the underlying concrete ; decks indicated that both overlays work well to protect bridge decks from chloride ingress. Permeability was high, but ; the chloride counts did not increase with age. The anti-icing property of SafeLane is effective when pre-charged with ; deicing chemicals. The three sites evaluated in this study indicate a reduction in crashes, but further study is needed to ; monitor the long-term performance in crash reduction. ; Implementation ; CDOT should use the information contained within this report to develop construction specifications for thin bonded ; overlays. SafeLane can be considered for use on high crash rate bridges, where its high cost can be offset by an ; increase in traffic safety. If SafeLane is to be used as an anti-icing overlay, it should have deicing chemicals applied ; more often, and in smaller amounts. Pre-charging should be used when possible. Installation of Flexogrid should not ; be considered on bridges before the reasons causing the delamination are investigated. Studies of both overlays should ; continue so their long-term impacts on traffic safety can be analyzed.
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