Application of ultra-high performance concrete to bridge girders.
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2009-02-01
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Abstract:"Ultra-High Performance Concrete (UHPC) is a new class of concrete that has superior performance characteristics
compared to conventional concrete. The enhanced strength and durability properties of UHPC are mainly due to optimized
particle gradation that produces a very tightly packed mix, extremely low water to powder ratio, and use of steel fibers. The
unique strength and durability properties of UHPC make it an attractive material for precast prestressed bridge girder
construction. However, commercial UHPC mixes currently available in the US market cost about 10 times the cost of
conventional concrete mixes, in addition to the need for special mixing and curing procedures that are not convenient to
most precasters. The general objective of this project is to promote the use of UHPC in bridge construction. The specific
objectives include: 1) review the various UHPC mixes developed in North America, Europe, and Japan and compare them
in terms of economics and performance characteristics; 2) develop non-proprietary UHPC mix that are optimized in terms
of the total cost of production while providing a final compressive strength of at least 18 ksi; 3) evaluate the mechanical
properties of the developed mixes; and 4) investigate the application of the developed mixes to standard precast prestressed
concrete bridge I-girders. The developed mixes consist of type III cement, fine sand, class C fly ash, silica fume, high
range water reducer, and water. Steel fibers are eliminated due to their high cost and Grade 80 ksi welded wire
reinforcement (WWR) is used instead to substitute for the loss in the tensile/shear capacity. The results of the laboratory
tests and the full-scale girder tests indicated that the developed mixes are attainable using practical and affordable mixing
and curing procedures and their mechanical properties are superior to those of the mixes currently used in Nebraska."
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