Long-term maintenance monitoring demonstration on a movable bridge.
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2011-09-30
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Edition:Final report; Jan. 6, 2011-Sept. 30, 2011.
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Abstract:The maintenance costs related to movable bridges are considerably higher than those of fixed bridges, mostly
because of the complex interaction of the mechanical, electrical and structural components. A malfunction of any
component can cause an unexpected failure of bridge operation, which creates problems for both land and
maritime traffic. Maintenance processes associated with the operation system and mechanical parts require
special expertise. A comprehensive monitoring system was implemented on Sunrise Bridge (Ft. Lauderdale) to
track the behavior and condition of several critical mechanical, electrical and structural components. A number of
tests and monitoring of the bridge yielded a wide variety of data, which were analyzed in detail with methods
developed by the PI and his research team, and the results obtained at the end of the project were reported to
FDOT in a detailed report. After the completion of this previous project, the bridge was already scheduled for
painting; however, the monitoring system was significantly damaged during the preparation, sandblasting and
painting despite the considerable efforts of FDOT personnel to protect the system. This extension project
therefore focuses on repairing the monitoring system, which was affected by the painting operation, collecting and
analyzing more data and preparing the system for FDOT. First, details of the field work conducted to repair the
damaged monitoring system are presented. Then, analysis of data that were collected after the monitoring
system was repaired is presented for different components. The baseline response and the thresholds for
acceptable behavior were established. During this phase of the project, unanticipated behaviors were observed
for two components (one at the span locks and one at the gearbox) at two different times. These findings
indicating the unanticipated behavior using the monitoring system are also corroborated with the independent
maintenance reports. These changes in behavior required maintenance work at the span lock and gearbox as
given in the maintenance logs. Finally, recommendations are provided based on the findings and experiences
from this project.
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