Impact of overhang construction on girder design.
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Impact of overhang construction on girder design.

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    Technical report; Sept. 2006-Aug. 2009.
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    Economical constraints on the design of bridges usually necessitate the use of as few girders as possible across the

    bridge width. The girders are typically uniformly spaced transversely with the deck extending past the fascia girders, thereby

    resulting in an overhang. While designers commonly employ rules of thumb with regard to the geometry of the overhang, these

    rules of thumb generally address only the deck in-service strength and deflection requirements, and the effect due to construction

    load is not considered. In particular, the impact of the overhang on fascia girder behavior during construction is not well

    understood. Overhang construction often leads to a torsional load on the girder system that can lead to problems in steel and

    concrete girder bridges during construction. The main issue with concrete girder bridges is excessive lateral rotation in the fascia

    girder, which can cause potential problems of construction safety and maintenance. Field problems on concrete bridges have been

    reported in the state of Texas where the fascia girders experienced excessive rotation during construction. For steel girder bridges,

    the unbalanced overhang loading can lead to both local and global instability. Locally, the overhang brackets often exert a large

    force on the web plate that can distort the web and increase the magnitude of the plate imperfection. Global stability problems

    have occurred primarily on bridge widening projects where a few girders are added to an existing bridge system. The girders in

    the widening are usually isolated from the existing bridge and the unbalanced load from the overhang can cause excessive twist

    that intensifies the global stability of the girder system.

    The objective of this study was to improve the understanding of the bridge behavior due to the unbalanced loading from

    the overhangs and to identify critical factors affecting the girder behavior. The study was also aimed at developing simple design

    methodologies and design recommendations for overhang construction. The research included field monitoring, laboratory tests,

    and parametric finite element analyses. The data from the field monitoring and laboratory tests were used to validate finite

    element models for both concrete and steel girder bridges. Based on the validated models, detailed parametric studies were

    conducted to investigate the effects of the unbalanced loading. Results from the parametric studies were used to identify the

    geometries of girder systems that are prone to problems with the overhangs as well as to provide design suggestions. In addition,

    a closed-form solution for lateral rotation in the fascia girder in a concrete girder bridge was derived using a rigid-body model,

    and was used to develop design methodology and design recommendations for overhang construction.

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