Flexural strength and fatigue of steel fiber reinforced concrete (2004 Hale Boggs deck).
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2008-12-01
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Edition:Final report; Sept. 1, 2004-Dec. 31, 2007
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Abstract:Through its history, a variety of wearing surface systems for the orthotropic steel deck of the Luling Bridge (aka Hale Boggs
Bridge) have been built and studied. The main problem with these systems was they did not last the expected service life (20
+ years).
In 1999, a short test section was installed using steel reinforced concrete, and even though the reinforcing steel was not
optimally designed and exhibited cracks, it is still serviceable. Based on the performance of this test section installed in 1999,
a new test section was installed in 2004. This new test section is a steel fiber reinforced concrete (SFRC) deck. The
composition of the deck system is ½ in. of bridge deck steel, a thin (approximately ⅛ in.) layer of epoxy with impregnated
aggregate and 3½ in. of SFRC.
This study focused on the evaluation of the steel fiber reinforced concrete that was used in the new test section on the Luling
Bridge. Test specimens of the same material that was to be used in construction of the wearing surface test section were
produced. The specimens were then subjected to various test procedures, flexure strength and fatigue, flexural toughness, and
chloride ion penetration among others.
One unexpected consequence discovered upon initial testing was that the bending failure mechanism of the composite deck
system was not in the SFRC, as projected, but in the epoxy layer. Furthermore, repeated load fatigue testing of the specimens
was inconclusive, but did reinforce the failure mechanism shown in previous results. That being said, no inference to
projected fatigue life can be made from the laboratory results to the field results.
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