Fuel tank integrity research : fuel tank analyses and test plans
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2013-04-15
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Alternative Title:Proceedings of the 2013 ASME/IEEE/ASCE Joint Rail Conference, April 15-18, 2013, Knoxsville, TN
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Abstract:The Federal Railroad Administration’s Office of Research ; and Development is conducting research into fuel tank ; crashworthiness. Fuel tank research is being performed to ; determine strategies for increasing the fuel tank impact ; resistance to mitigate the threat of a post-collision or postderailment ; fire. In accidents, fuel tanks are subjected to ; dynamic loading, often including a blunt or raking impact from ; various components of the rolling stock or trackbed. Current ; design practice requires that fuel tanks have minimum ; properties adequate to sustain a prescribed set of static load ; conditions. Current research is intended to increase ; understanding of the impact response of fuel tanks under ; dynamic loading. Utilizing an approach that has been effective ; in increasing the structural crashworthiness of railcars, ; improved strategies can be developed that will address the ; types of loading conditions which have been observed to occur ; in a collision or derailment event. ; U.S. rail accident surveys reveal the types of threats fuel ; tanks are exposed to during collisions, derailments and other ; events. These include blunt impacts and raking impacts to any ; exposed side of the tank. This research focuses on evaluating ; dynamic impact conditions for fuel tanks and investigating how ; fuel tank design features affect the collision performance of the ; tank. Research activities will include analytical modeling of ; fuel tanks under dynamic loading conditions, dynamic impact ; testing of fuel tank articles, and recommendations for improved ; fuel tank protection strategies. ; This paper describes detailed finite element analyses that ; have been developed to estimate the behavior of three different ; fuel tanks under a blunt impact. These analyses are being used ; to understand the deformation behavior of different tanks and ; prepare for planned testing of two of these tanks. Observations ; are made on the influence of stiffeners, baffles, and other ; design details relative to the distance from impact. ; This paper subsequently describes the preliminary test ; plans for the first set of tests on conventional passenger ; locomotive fuel tanks. The first set of tests is designed to ; measure the deformation behavior of the fuel tanks with a blunt ; impact of the bottom face of the tanks. The test articles are fuel ; tanks from two retired EMD F-40 locomotives. A blunt impact ; will be conducted by securing the test articles to a crash wall ; and impacting them with an indenter extending from a test cart. ; This set of tests is targeted for late summer 2013 at the ; Transportation Technology Center (TTC) in Pueblo, Colorado. ; Both blunt and raking impact conditions will be evaluated ; in future research. Tests are also being planned for DMU fuel ; tanks under dynamic loads.
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