Impact test of a crash-energy management passenger rail car
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2004-04-06
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Alternative Title:Proceedings of the 2004 ASME/IEEE joint rail conference
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Abstract:On December 3, 2003, a single-car impact test was ; conducted to assess the crashworthiness performance of a ; modified passenger rail car. A coach car retrofitted with a ; Crash Energy Management (CEM) end structure impacted a ; fixed barrier at approximately 35 mph. This speed is just ; beyond the capabilities of current equipment to protect the ; occupants. The test vehicle was instrumented with ; accelerometers, string potentiometers, and strain gages to ; measure the gross motions of the car body in three dimensions, ; the deformation of specific structural components, and the ; force/crush characteristic of the impacted end of the vehicle. ; The CEM crush zone is characterized by three structural ; components: a pushback coupler, a sliding sill (triggering the ; primary energy absorbers), and roof absorbers. These ; structural mechanisms guide the impact load and consequent ; crush through the end structure in a prescribed sequence. ; Pre-test activities included quasi-static and dynamic ; component testing, development of finite element and collision ; dynamics models and quasi-static strength tests of the end ; frame. These tests helped verify the predicted structural ; deformation of each component, estimate a force-crush curve ; for the crush zone, predict the gross motions of the car body, ; and determine instrumentation and test conditions for the ; impact test. ; During the test, the passenger car sustained approximately ; three feet of crush. In contrast to the test of the conventional ; passenger equipment, the crush imparted on the CEM vehicle ; did not intrude into the passenger compartment. However, as ; anticipated the car experienced higher accelerations than the ; conventional passenger car. ; Overall, the test results for the gross motions of the car are ; in close agreement. The measurements made from both tests ; show that the CEM design has improved crashworthiness ; performance over the conventional design. A two-car test will ; be performed to study the coupled interaction of CEM vehicles ; as well as the occupant environment. The train-to-train test ; results are expected to show that the crush is passed ; sequentially down the interfaces of the cars, consequently ; preserving occupant volume.
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