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Impact test of a crash-energy management passenger rail car

File Language:
English


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  • Alternative Title:
    Proceedings of the 2004 ASME/IEEE joint rail conference
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  • Abstract:
    On December 3, 2003, a single-car impact test was

    conducted to assess the crashworthiness performance of a

    modified passenger rail car. A coach car retrofitted with a

    Crash Energy Management (CEM) end structure impacted a

    fixed barrier at approximately 35 mph. This speed is just

    beyond the capabilities of current equipment to protect the

    occupants. The test vehicle was instrumented with

    accelerometers, string potentiometers, and strain gages to

    measure the gross motions of the car body in three dimensions,

    the deformation of specific structural components, and the

    force/crush characteristic of the impacted end of the vehicle.

    The CEM crush zone is characterized by three structural

    components: a pushback coupler, a sliding sill (triggering the

    primary energy absorbers), and roof absorbers. These

    structural mechanisms guide the impact load and consequent

    crush through the end structure in a prescribed sequence.

    Pre-test activities included quasi-static and dynamic

    component testing, development of finite element and collision

    dynamics models and quasi-static strength tests of the end

    frame. These tests helped verify the predicted structural

    deformation of each component, estimate a force-crush curve

    for the crush zone, predict the gross motions of the car body,

    and determine instrumentation and test conditions for the

    impact test.

    During the test, the passenger car sustained approximately

    three feet of crush. In contrast to the test of the conventional

    passenger equipment, the crush imparted on the CEM vehicle

    did not intrude into the passenger compartment. However, as

    anticipated the car experienced higher accelerations than the

    conventional passenger car.

    Overall, the test results for the gross motions of the car are

    in close agreement. The measurements made from both tests

    show that the CEM design has improved crashworthiness

    performance over the conventional design. A two-car test will

    be performed to study the coupled interaction of CEM vehicles

    as well as the occupant environment. The train-to-train test

    results are expected to show that the crush is passed

    sequentially down the interfaces of the cars, consequently

    preserving occupant volume.

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    urn:sha-512:915ad43aa149a8b96be585e8d6891a49e43ea760485b752ea3d0555cdb55f8a8f91e13f137ca2d860126706cffd1e53afaeb943913dba00aef720704748477c6
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File Language:
English
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